Functions & Usage
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"What
is the difference between a pulsation dampener, surge suppressor, inlet
stabilizer, thermal expansion chamber, accumulator and standpipe?"
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These
designations, with the exception of standpipe, are used to describe
pressure vessels containing a flexible bladder or bellows inside that
separate an inert pressurized gas (air or Nitrogen) from a system fluid
in the lower chamber. Generally referred to as dampeners, their use and
location in a liquid piping system determines the name designation. A
standpipe is simply a pipe with a cap on one end, and does not separate a
gas charge from the product being pumped. |
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"Can I use a SENTRY dampener to dampen airflow?"
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Generally,
SENTRY dampeners are used to minimize hydraulic pressure/flow
fluctuations. There are some applications where a SENTRY dampener has
been successfully used to dampen pneumatic pulses. Consult BLACOH or
your local distributor for an analysis of your specific application. |
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"Can I use a plastic model in a water hammer or surge application?"
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Water
hammer is usually caused by a quick closing valve located somewhere in a
liquid piping system. When a valve closes quickly, a pressure spike
above 150 psi (10.3 bar) is usually created. SENTRY plastic dampener
models can only be used for pressure up to 150 psi (10.3 bar) at ambient
temperature. For water hammer or surge, a SENTRY metal dampener model
with a higher pressure rating must be used. |
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"What is the difference between air controls on SENTRY Automatic, Adjustable, Chargeable and Inlet Stabilizer models?"
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Different air controls are used for different types of applications:
Chargeable Models have a charging
valve that allows for a predetermined pressure charge to be applied and
held in the dampener. No permanent source of compressed gas is required
to be attached to the dampener. Chargeable models are used primarily
with metering, piston and peristaltic pumps for pulsation dampening.
Chargeable models are also used for surge suppression to prevent water
hammer from quick closing valves, for make-up fluid to prevent pump
cycling, and for suppression of pump startup or shutdown pressure
spikes.
Adjustable Models use a
self-relieving regulator to set dampener pressure. A compressed air
line must be permanently attached to the regulator. The regulator
allows for an easy, convenient method for readjusting the dampener if
the system fluid pressure changes. Adjustable models are designed for
use on air operated diaphragm pumps in systems with a constant discharge
pressure.
Automatic Models have an automatic
poppet type valve located in the non-wetted section of the dampener
which allows for an increase in compressed air pressure to balance an
increase in system liquid pressure. As liquid system pressure
increases, the bladder is pushed further up into the dampener until it
touches the internal automatic valve. This contact opens the valve and
allows an increase of compressed air to enter the dampener. When the
air pressure equals the system liquid pressure, the dampener is in
balance and pulsations are minimized. If a change in pressure occurs
this process is repeated. Automatic models are designed for use on air
operated diaphragm pumps in systems with a varying discharge pressure. A
compressed air line must be permanently attached to the dampener.
Inlet Stabilizer (J Model) air
controls consist of a compound pressure gauge, a pressure/vacuum tight
ball valve and a venturi valve. When compressed air is passed through
the venturi valve at high speed, a low pressure area is created which is
used to evacuate the air from the inlet stabilizer, creating a vacuum
internally. Conversely, when the flow of air through the venturi valve
is diverted into the inlet stabilizer, a pressure charge is obtained.
When pump inlet conditions are optimized, pump efficiency is maximized. |
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Certifications
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Sizing & Materials
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"What sizes are available?"
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BLACOH
SENTRY dampeners are available from stock in sizes from 4 cubic inches
(.065L) to 10 gallons (37.8L). Sizes up to 100 gallons (378L) are
available through special order. |
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"How do I size a dampener, suppressor or stabilizer?"
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Proper sizing is based upon several variables. Consult BLACOH or your local distributor for sizing and application assistance. |
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"What materials are available?"
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BLACOH
SENTRY products are available in a full range of chemically resistant
materials, with bladder materials for even the most corrosive
applications. |
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"What is the material Aflas that you offer in bladders?"
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Aflas
is basically a Viton rubber filled with 20% PTFE. It is primarily for
strong acids and/or high temperature applications up to 400°F (204°C). |
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"What are the minimum and maximum temperature limits?"
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Operating
temperatures are based on the maximum temperature of the wetted
dampener components only. Non-wetted dampener components may have a
lower temperature limit. Temperature and certain chemicals may reduce
the maximum allowable working pressure (MAWP) of the dampener. SENTRY
products can be used with operating temperatures ranging from -40°F
(-40°C) up to 400°F (204°C). Refer to the Installation & Operation
Manual for more detailed information. When consulting material
specifications for temperature ranges, be sure to check the bladder
material, and the wetted and non-wetted body material. If you are
unsure of the proper component materials or you need further assistance,
contact BLACOH or your local distributor. CAUTION: Plastic materials lose strength as temperature increases which reduces the maximum pressure sustainable by the material. |
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"Can I order special inlet connections?"
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BLACOH
can customize almost any type of dampener or stabilizer inlet
connection, including NPT and BSP threads, ANSI and DIN flanges,
tri-clamp fittings, socket weld ends, butt weld ends, metric flare type
fittings, and many more. |
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"Are material and pressure test certificates available?"
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Yes.
BLACOH maintains traceability of most materials used in SENTRY
dampeners. Additionally, each and every SENTRY dampener is factory
tested prior to shipment at design pressure or higher to assure proper
and leak-free operation. A pressure test certificate can be provided
upon request. Any material and/or pressure certification must be
requested at the time of order. |
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Pressurization
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Installation & Maintenance
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"Where should the dampener, suppressor or inlet stabilizer be installed?"
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Within
10 pipe diameters of the source of the pressure fluctuation; i.e. at
the pump discharge for pulsation, at the pump inlet for inlet
stabilization, upstream of a quick closing valve for water hammer, and
at the discharge of a centrifugal pump for start-up and/or shutdown. |
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"How should the SENTRY dampener be installed?"
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Since
pressure is equal in all directions, the SENTRY dampener can be
installed in a vertical, horizontal, or upside-down position. A
vertical installation is recommended for better drainage of the
dampener. Limitations for horizontal and upside-down mounting include
high specific gravity, high viscosity, settling of solid material, or
possible air entrapment, which could result in shortened bladder/bellows
life and/or reduced dampening performance. |
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"What direction is the bladder (or bellows) installed?"
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Elastomeric
(rubber) bladders are always installed with the open end away from the
dampener inlet, whether in dome or flat top models. PTFE bellows are
installed with the open end of the bellows facing up in flat top models.
In dome top models, PTFE bellows are assembled with the open end of
the bellows facing down. |
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"What maintenance is required for dampeners?"
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Dampeners
require very little maintenance. There is only ONE wear part - the
elastomeric bladder or the PTFE bellows. There is no need for
lubrication. Elastomeric bladder replacement should be part of a
preventive maintenance program. Dampeners used in conjunction with
diaphragm pumps should have the bladders replaced at least every second
time the diaphragms in the pump are replaced. Periodic inspection of
the dampener and fasteners should be conducted to visually check for
signs of over-pressurization, fatigue, stress, or corrosion. |
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"What are the torque specifications for the bolts (fasteners)?"
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Each
BLACOH SENTRY dampener model has its own fastener torque
specifications. Refer to the appropriate Installation & Operation
Manual for detailed information or contact BLACOH for assistance. |
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"Can I reuse the fasteners (nuts and bolts) on the dampener?"
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DO
NOT re-use old nuts and bolts. After the initial torque of fasteners,
bolts will usually lose up to 20% of their strength when re-torqued.
Failure to replace both nuts and bolts upon each vessel reassembly will
void the product warranty given by BLACOH Fluid Control, Inc. and BLACOH Fluid Control, Inc.
will have no liability whatsoever for any vessel failure or
malfunction. Replace nut and bolt fasteners on metal models at each
re-assembly with fasteners of equal grade/strength value. Where
dampeners are used in corrosive environments, nut and bolt fasteners
should be regularly inspected and replaced with nut and bolt fasteners
of equal grade/strength value if corrosion is observed. |
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Troubleshooting
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"How can I tell if the dampener is working properly?"
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If
the dampener is sized and installed correctly, pump pulsations should
be reduced to a very minimal amount. If a pressure gauge is installed
at the pump discharge, the gauge pressure reading should usually only
vary by 3 to 10 psi (.207 to .689 bar). Inlet stabilizers work the same
way on the inlet side of the pump. Consult BLACOH or your local
distributor if the dampener does not appear to be working properly or,
if the residual pulsation is greater than expected. |
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"Why is the gauge not reading 0 psi when the pump is off and the dampener is depressurized?"
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The
gauge has probably been damaged by momentary system
over-pressurization. Check for a quick closing valve in the system
which when closed can cause a pressure spike in excess of the maximum
gauge pressure rating. CAUTION: Remove all pressure from the dampener AND pumping system before disassembly, removal or maintenance of the dampener. |
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"Why does the dampener lose pressure?"
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The
primary reason a dampener will not hold pressure is a failed
bladder/bellows. The dampener should be inspected and the
bladder/bellows replaced if it has failed. A spray solution of soap and
water should be used to check the fittings around the control package
at the top of the dampener as vibration over time can loosen these
fittings. For a thorough system test, the dampener should be removed
from the system. Charge the dampener to working pressure and submerge
under water. Any leakage will be seen as air bubbles. CAUTION: Remove all pressure from the dampener AND pumping system before disassembly, removal or maintenance of the dampener. |
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Warranty
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"What is the warranty policy for SENTRY dampeners?"
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All
SENTRY products are guaranteed for workmanship and materials for two
(2) years from shipment, with the exception of PTFE bellows which carry a
three (3) year guarantee of performance. Certain limitations and
restrictions apply. Refer to BLACOH's Manufacturer's Limited Warranty
and Return Policy for complete details. |
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